How to Print & Assemble The SPACESHIP-XS4

How to print the SPACESHIP-XS4

If you want to save this How-To instruction as a pdf file (and print it out later if needed), simply copy the URL of this page and paste it to https://www.printfriendly.com/ . Printfriendly will generate a printer-friendly pdf of the page with all the texts and images for you.

Please consider joining Morethan3D community on our Discord channel to discuss 3D printing hints & tips, ask questions, and get help if you come across any printing issues.

The STL package of this model includes an “All-In-One” Print Profile created for Bambu Lab H2 Series 3D printers. If you don’t have a H2 Series but any other printers from Bambu Lab, simply load the profile in Bambu Studio and change the printer setting to your printer. If you are new to 3D printing and never use a “All-In-One” Print Profile before, follow this instruction: How to use Bambu Studio’s All-In-One Print Profile

If you don’t have access to any Bambu Lab 3D printers. We recommend you to download Bambu Studio and load our Profile up so you can replicate the print settings that we use for each part of the model in your own slicer. We strongly recommend using a 0.2mm (or 0.25mm) Nozzle to print this model!

Please note: The STL for each part was saved in the recommended orientation to print on FDM printers. Hence, when you load the STL in your slicer software, you don’t need to orientate them again, unless you want to try to print them in a different orientation.

Below are some tips

  • There are two “All-In-One” Bambu Studio Profiles created for this model:
    – SPACESHIP-XS4 [MORETHAN3D – H2D Profile] – 0.4 Nozzle
    This profile contains all parts that are recommended to print with a standard 0.4mm Nozzle

    – SPACESHIP-XS4 [MORETHAN3D – H2D Profile] – 0.2 Nozzle
    This profile contains all parts that are recommended to print with a 0.2mm Nozzle

    It is strongly recommended that you use the correct Nozzle size to print the parts to achieve the optimum result.

  • All magnet holes can be printed without support regardless of their positions/orientations on the model. Please don’t generate support for these holes (unless you really need to). Otherwise, you may struggle to remove support inside the holes due to restricted access.

  • This model is designed in such a way to allow you to assemble and disassemble the model into piece part level, because almost every part is held together by magnets. However, if you prefer to glue everything, or some parts, together, that’s also fine.

    If you decide to glue all parts (or some parts) together rather than using magnets, please print and use the Locating Pins for alignment.

  • There is an STL in folder ‘STEP 01’ called ‘SPACESHIP-XS4 Assembly’
    If you load this file in your slicer, you’ll see the fully assembled SPACESHIP-XS4 model. This will help you understand where each and every part is fitted on the model.

  • This model is designed at 1:200 scale, hence, it is recommend that you print at this scale to achieve the highest quality. However, if you decide to print the model at a different scale, please be aware that the magnets we selected for this model will no longer fit and you will have to find other magnets to fit, or glue the parts together.

How to assemble this model?

So now you’ve got all your parts printed? Great! Let’s assemble the model. I’ll take you through the assembly process step by step but before that, you need to purchase some items:

  • 5mm dia x 3mm thick N42 Neodymium magnets (LINK) | Qty: 39-off
  • 25x8x2mm thick Bar Magnet Neodymium (LINK) | Qty: 4-off (You can also use slightly smaller sizes as long as the Length, Width, and Thickness of the magnet do not exceed 25, 8, and 2mm respectively. The most important dimension is the Width – should be 8mm. If less than 8mm, the Flaps may not function as intended)
  • Paper clips (LINK) | Qty: 4-off
  • Super glue (LINK) | Qty: 1 bottle

STEP 1: ‘Dry’ assemble the model

At this step, all I want you to do is try to stack all the parts together to get a good understanding of where they are located. Because there are a lot of magnets you need to fit during the assembly process, doing this first step will give you an idea of how to fit the magnets in each part correctly. Please use the ‘SPACESHIP-XS4 Assembly.stl’ and the photos below if required.

STEP 2: Assemble the Skirt/Thrust Dome Section

Parts required (refer to the photos below)

  • 1x Skirt-Thrust Dome Section (a)
  • 1x Skirt-Thrust Dome Heat Shield (b)
  • 2x Bar Magnets (25x8x2mm) (highlighted in RED)
  • 9x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 2a: Glue the Skirt-Thrust Dome Heat Shield to the back of the Skirt-Thrust Dome Section
  2. STEP 2b: Glue 9x (5mm dia x 3mm thick) magnets into their locations on the top (3x), and bottom (x6) of the Skirt-Thrust Dome Section. Then Glue 2x Bar Magnets (25x8x2mm) to the sides

    IMPORTANT: Ensure that the magnets inside the RVAC engines are pushed all the way in!

STEP 3: Assemble the LOX Tank Section

Parts required (refer to the photos below)

  • 1x LOX Tank Section (a)
  • 1x LOX Tank Heat Shield (b)
  • 6x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 3a: Glue the LOX Tank Heat Shield to the back of the LOX Tank Section
  2. STEP 3b: Glue 6x (5mm dia x 3mm thick) magnets into their locations on the top (3x), and bottom (x3) of the LOX Tank Section

STEP 4: Assemble the Common Dome Section

Parts required (refer to the photos below)

  • 1x Common Dome Section (a)
  • 1x Common Dome Heat Shield (b)
  • 6x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 4a: Glue the Common Dome Heat Shield to the back of the Common Dome Section
  2. STEP 4b: Glue 6x (5mm dia x 3mm thick) magnets into their locations on the top (3x), and bottom (x3) of the Common Dome Section

STEP 5: Assemble the Forward Dome Section

Parts required (refer to the photos below)

  • 1x Forward Dome Section (a)
  • 1x Forward Dome Heat Shield (b)
  • 6x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 5a: Glue the Forward Dome Heat Shield to the back of the Forward Dome Section
  2. STEP 5b: Glue 6x (5mm dia x 3mm thick) magnets into their locations on the top (3x), and bottom (x3) of the Forward Dome Section

STEP 6: Assemble the Payload Fairing Section

Parts required (refer to the photos below)

  • 1x Payload Fairing Section (a)
  • 1x Payload Fairing Heat Shield (b)
  • 6x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 6a: Glue the Payload Fairing Heat Shield to the back of the Payload Fairing Section
  2. STEP 6b: Glue 6x (5mm dia x 3mm thick) magnets into their locations on the top (3x), and bottom (x3) of the Payload Fairing Section

STEP 7: Assemble the Nose Cone Section

Parts required (refer to the photos below)

  • 1x Nose Cone (with Heat Shield) (a)
  • 2x Bar Magnets (25x8x2mm) (highlighted in RED)
  • 3x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 7: Glue 3x (5mm dia x 3mm thick) magnets into their locations at the bottom of the Nose Cone Section. Then Glue 2x Bar Magnets (25x8x2mm) to the sides

STEP 8: Assemble the Lower Flaps

Parts required (refer to the photos below)

  • 1x Lower Flap (with Heat Shield) (RH) (a)
  • 1x Lower Flap (with Heat Shield) (LH) (b)
  • 2x Paper clips (c)

Assembly process

  1. STEP 8a: Straighten a paper clip, cut a 45mm long section from it, then insert into the hole from the bottom of the Lower Flap (RH)
  2. STEP 8b: Repeat the same procedure with the other Flap (LH)

STEP 9: Assemble the Upper Flaps

Parts required (refer to the photos below)

  • 1x Upper Flap (with Heat Shield) (RH) (a)
  • 1x Upper Flap (with Heat Shield) (LH) (b)
  • 2x Paper clips (c)

Assembly process

  1. STEP 9a: Straighten a paper clip, cut a 45mm long section from it, then insert into the hole from the bottom of the Lower Flap (RH)
  2. STEP 9b: Repeat the same procedure with the other Flap (LH)

STEP 10: Assemble the SPACESHIP-XS4

Parts required (refer to the photos below)

  • 1x Skirt/Thrust Dome Section from STEP 2 (a)
  • 1x LOX Tank Section from STEP 3 (b)
  • 1x Common Dome Section from STEP 4 (c)
  • 1x Forward Dome Section from STEP 5 (d)
  • 1x Payload Fairing Section from STEP 6 (e)
  • 1x Nose Cone Section from STEP 7 (f)
  • 1x Lower Flaps (RH & LH) from STEP 8 (g)
  • 1x Upper Flaps (RH & LH) from STEP 9 (h)
  • 1x Spaceship Inner Compartment (i)

Assembly process

  1. STEP 10: Stack all sections together, and insert the Inner Compartment through the middle of the Spaceship

    Please note: the text on the Inner Compartment should be facing the Heat Shield side

STEP 11: Assemble the Massey Test Stand

Parts required (refer to the photos below)

  • 1x Massey Test Stand (Top) (a)
  • 1x Massey Test Stand (Bottom) (b)
  • 3x Magnets (5mm dia x 3mm thick) (highlighted in RED)

Assembly process

  1. STEP 11a: Glue 3x (5mm dia x 3mm thick) magnets into their locations on the top of the Massey Test Stand (Top). Then glue the Top and Bottom of the Massey Test Stand together
  2. STEP 11b: Place the SPACESHIP-XS4 on the Massey Test Stand

And that’s it! Congratulations, you have completed your 1:200 SPACESHIP-XS4 model!

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